Browse Categories

HOW TO STAY SAFE IN INDUSTRIAL HEATING APPLICATIONS

Industrial heating is a powerful process that involves extremely high temperatures and chemical reactions, otherwise known as combustion. Generally, industrial heating is used for a variety of applications that require extreme heat, including metal molding and vaporization.

While these applications are common, they can be very dangerous when proper safety precautions are not set in place. Here are a few measures you can take to stay safe when working with industrial heating.

Monitor the Flame
Flame monitoring technology is used to ensure that a flame is burning at all times while the fuel safety valves are open. If the flame goes out, fuel or other harmful vapors could be released without burning, which can be harmful to breathe in and very flammable.

To prevent this, there are a few common ways to monitor flames efficiently, including:

  • Thermocouples
  • Flame rods
  • Ultraviolet scanners
  • Infrared scanners
This technology makes it easy to monitor industrial heating systems efficiently and prevent catastrophic damage from gas leaks.

Invest in Backup Valves
Even when safety shut-off valves are closed, it is still possible for gas to leak through. In the case of an industrial furnace, leaky gas can build up in the chamber and potentially cause an explosion during start-up.

While you may not be able to prevent a shut-off valve from leaking, installing a backup shut-off valve will act as a second barrier. In the case that the main valve fails, any leaky gas that may escape will still be trapped by a secondary wall—making the industrial heating system safer and more reliable.

Make Sure All Workers Are Properly Trained
One of the easiest ways to promote safe industrial heating is by training employees to use the equipment properly. Working with extreme temperatures and explosive chemicals is dangerous, and without proper training, a lot can go wrong in the blink of an eye.

Before any personnel operates equipment, they should undergo advanced training to understand how the equipment works, safety precautions to take and what to do in case of an emergency. Along with initial training, workers should be kept up to date with safety precautions through additional courses or meetings to ensure the facility remains protected.

Want to talk more about industrial heating?
Give us a call at 1.800.333.7519 or contact us online to speak with an ACI representative today. 

Tags

oil and gas filtration food industry compressed air condition monitoring power generation corrosion nitrogen generators safety connectors mettler toledo process control Cleaner Smarter and More Efficient Filtration Solutions Combustion Air Blowers Differential Pressure Temperature Transmitters hmi human machine interface ppe covid19 covid 19 prevent corrosion indoor air quality single ferrule tube fittings parker single ferrule compression fittings parker single ferrule fittings supercase ferrule hardening ferrules supercase compressed air filtration compressed air contamination parker compressed air filtration heat treat industrial heat treating food and beverage power industry sustainability combustion combustion types cement industry dust collection furnaces industrial furnaces plant efficiency energy management corrosion prevention moisture control electrical cabinets valves valve automation water treatment thermal oxidizer temperature control nitrogen generator energy efficiency digitization trends instrument gas supply column oil and gas industry all of the hidden costs of gas cylinders calibration equipment lifespan extending equipment lifespan sterile filtration trends compressed gas heat tracing water chilling compressed air filters manifolds robotics robotic technology robotics in manufacturing cost effective manufacturing lead reduce lead animal watering systems employee health improving employee health manufacturing productivity improvement drinking water thm thm analyzer parker thm water analyzer parker online thm analyzer apps manufacturing apps process improvement tubing plant safety safety tips leak free connections thermal mass flow magnetrol inline ball valves nsf ansi 61 nsfansi 61 back pressure back pressure safety valves safety valves streamline process condition monitoring process mixing materials compression fittings dissolved oxygen do measurement optical do sensors parker parker hannifin transmitters industrial transmitters smartline smartline transmitters downstream oil and gas oil and gas filtration industrial instrumentation process control instrumentation ph measurement ph measurement best practices ignition risk risk avoidance
Show All

Posts

2024 2023 2022 2021 2020 2019
December November October September August July June May April March February January
2018
December November October September August July June May April March February January
2017