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ACI Controls Blog

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3/4/2024 1:59 PM
In the complex world of industrial process control, where precision and reliability are paramount, the role of distributors cannot be overstated. A distributor serves as a crucial link between manufacturers and end-users, ensuring seamless access to essential components, equipment...
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3/4/2024 1:37 PM
Introduction: 

In the fast-paced world of business, having access to readily available products is crucial for seamless operations and customer satisfaction. Working with distributors who stock products can provide numerous benefits for businesses across various industries...
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3/4/2024 1:26 PM
Introduction:
In the dynamic landscape of modern manufacturing, maintenance departments play a crucial role in ensuring operational efficiency, minimizing downtime, and optimizing asset performance. As technology evolves and processes become increasingly complex, the need for skilled maintenance professionals who...
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3/4/2024 12:50 PM
Introduction:
In the realm of industrial manufacturing, the efficient operation of furnace processes is paramount. Whether it's for heat treating, metal smelting, or glass production, precise temperature control is essential for achieving desired outcomes. At the heart of...
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3/4/2024 12:35 PM
In the fast-paced landscape of industrial operations, maximizing efficiency and productivity is paramount. One of the most effective ways to achieve this goal is through the implementation of variable frequency drives (VFDs). These sophisticated devices offer a multitude of...
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3/4/2024 12:26 PM
Introduction:
In the food and beverage industry, ensuring product quality and safety is paramount. Process filtration plays a critical role in achieving these objectives by removing impurities, contaminants, and unwanted particles from liquids and gases. However, selecting the right...
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3/4/2024 12:10 PM
In the realm of industrial manufacturing, efficiency is paramount. Whether it's preserving product integrity, enhancing safety measures, or optimizing production processes, businesses are constantly seeking innovative solutions to streamline operations. One such solution that has gained significant traction in...
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3/4/2024 10:38 AM
What is Pipe Heat Tracing and How Does It Work?In industrial processes, keeping fluids flowing smoothly through pipes is essential. But when temperatures drop and pipes freeze, it can cause problems. That's where pipe heat tracing comes in...
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3/1/2024 10:48 AM
 
Improving Manufacturing Efficiency: A Guide to Industrial Process  
Precision and efficiency are critical in manufacturing and industrial process control quietly keeps things running smoothly, safely, and by the rules. From making cars to handling chemicals...
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1/16/2024 11:43 AM
When it comes to manufacturing, technological advancements play a pivotal role in shaping the future. At the heart of this transformation lies the indispensable tool - Data Acquisition Systems (DAS). As manufacturers navigate through intricate processes and stringent standards, the significance...
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12/7/2023 9:52 AM
Air and gas filters stand as unsung heroes, silently working to maintain the air quality within HVAC systems. These components play a pivotal role in preserving the longevity and efficiency of the manufacturing machinery that drives our production processes. Industrial...
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12/3/2023 10:42 PM
Supplier Spotlight:
Cleaner, Smarter and More Efficient Filtration Solutions:  The Parker Way
Manufacturing and industrial facilities operate in a world of constant change and evolution. From the demand for environmental compliance to the unrelenting pressure to increase...
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12/1/2023 10:23 PM
Combustion Air Blowers: What They Are and the Applications That Require Them
In the world of manufacturing, precision and reliability are key — and when it comes to combustion processes, the efficiency and effectiveness of combustion air blowers are crucial...
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11/15/2023 10:12 PM
Precision and Power: Exploring Customizable, Scalable Process Control with Honeywell's Range of Controllers
Welcome to the latest edition of the ACI Controls Company Spotlight series, where we shine a light on industry-leading suppliers that are transforming the...
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8/28/2023 11:37 AM
Prioritization and Criticality in Manufacturing: What It Means for You
In the complex landscape of manufacturing, where resources are often limited, the concepts of prioritization and criticality emerge as essential pillars for efficient operations. Manufacturers, irrespective of their industry...
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8/15/2023 11:19 AM
Chart Recorders: What they Are and How They Can Help You Collect Accurate Data
When it comes to data acquisition and process monitoring, chart recorders have been a reliable and effective instrument for decades. These devices excel at providing...
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6/20/2023 3:12 PM
Fuel water separators are important to any fuel system, whether it’s diesel or marine. They play a crucial role in preventing damage and corrosion to vital components and help to preserve the service life and engine quality. But their...
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6/15/2023 2:43 PM
In the world of industrial process and pressure technology, a misunderstood and commonly overlooked component is differential pressure gauges. Differential pressure is a broad category of pressure measurement. By measuring differential pressure, you are able to easily and accurately monitor...
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5/30/2023 3:00 PM

Maintenance is a critical aspect of your assessment management strategy, however, you should not rely solely on reactive maintenance measures. The most cost-effective strategies will take a proactive approach, which includes both predictive and preventive maintenance. At face...
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4/15/2023 3:19 PM

Nitrogen is an abundant gas in the atmosphere. In its liquid form, it is frequently used as a cryogenic refrigerant. The widespread availability of nitrogen means that large quantities of the gas can be easily obtained and utilized. In...
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3/21/2023 12:17 PM
What You Need to Know About Industrial Burners: Types, Application, and More
If you’re not already familiar with industrial process equipment, industrial burners might seem otherworldly. You may even picture an old-timey steam-filled boiler room as...
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3/1/2023 9:10 PM
Differential pressure switches are ideal for air filter monitoring, static pressure proving, airflow proving, or auxiliary fan actuation. These devices use differential air pressure between two points to operate an electrical switch at a preset actuation point. The electric switch...
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3/1/2023 9:01 PM
Temperature transmitters are a fundamental component of industrial manufacturing as a means of process control. This is because they can provide feedback regarding temperature during different stages of the manufacturing process. Temperature transmitters convert the input signal from a wide...
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1/18/2023 5:11 PM
PLCs in Manufacturing
With more companies looking to automate their production processes, the rise of data-driven decision-making, and evolving IoT and machine learning applications, the role of PLCs in manufacturing is becoming increasingly prominent. 
They...
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1/11/2023 1:10 PM
Industrial settings with strenuous applications, such as thermal cycling and vibration, are recognized as some of the toughest environments for tube fittings. In all cases, such applications demand highly precise, leak-free technology to ensure protection from vibration and thermal...
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1/11/2023 10:10 AM
Production and manufacturing have become increasingly complex, and developments in technology are further refined and implemented on an ever-increasing scale. Almost every facet of life has been touched by technological innovation in some way. This blog will cover one...
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11/10/2022 4:33 PM
In manufacturing, there are three main utilities that are essential to almost every single process: water, electricity, and natural gas. However, we would argue that there is a fourth utility that several different businesses and industries rely on for daily...
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9/30/2021 3:47 PM
Industrial heating is a powerful process that involves extremely high temperatures and chemical reactions, otherwise known as combustion. Generally, industrial heating is used for a variety of applications that require extreme heat, including metal molding and vaporization.While these applications...
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9/28/2021 3:35 PM
Keeping You Safe
In response to the current pandemic, many areas around the world have implemented mandatory Personal Protective Equipment (PPE) requirements in addition to protection regulations that have already been set in place. PPE is now more important...
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7/7/2020 3:53 PM
Compressed air has been utilized as a safe and reliable power source for over 100 years. In fact, approximately 90% of all industrial manufacturing companies rely on compressed air at various stages of operation. Many manufacturers have turned to compressed...
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6/4/2020 3:53 PM
Lean manufacturing is a production method implemented by industries around the world—even in the biopharmaceutical industry where validation and regulatory requirements are high. The goal of this production style is to remove all waste, or non-value adding steps...
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5/19/2020 4:01 PM
Filtration technology is essential in the food and beverage industry. Everything from milk and cheese to maple syrup and beer requires some level of filtration during the production process.For food and beverage applications, filtration is used to filter, separate...
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5/4/2020 4:13 PM
Every instrumentation system starts with safe, reliable tubing to ensure leak-free operation. With many options to choose from, selecting the right tube for your application relies on many key factors.
In a recent blog post, Parker ...
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4/17/2020 4:37 PM
Heat treating is a very important process in nearly every industry. In fact, there are very few products that can be manufactured without some level of heat treating involved. This vital process occurs when metal is heated and cooled under...
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4/9/2020 4:40 PM
Today, consumers are becoming more conscious of the foods they put into their bodies–paying closer attention to where their food is coming from and straying away from hard-to-pronounce ingredients. The food and beverage industry is now forced...
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3/18/2020 4:48 PM
Sustainable practices are sweeping the manufacturing industry on a global scale. Many companies are searching for ways to increase their sustainability efforts while still maintaining a profit. This challenge is forcing developers to create new technologies that support both green...
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3/2/2020 4:53 PM
When designing metal equipment, many engineers look for the strongest and most cost-effective option on the market. One factor that should also play a major role in the material selection process is corrosion resistance.While most metals are subjected...
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3/2/2020 4:52 PM
Every steam generation system requires a boiler or steam drum that works as an integral component of the operation. Steam drums are typically relied on for providing ample surface area during the separation of water and steam, creating storage capacity...
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2/4/2020 5:00 PM
Cement manufacturers are often faced with the challenge of reducing production costs while still meeting strict environmental regulations. One way this industry has chosen to conquer this double-edged sword is by reducing the cost of fuel, which ultimately has...
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1/31/2020 5:35 PM
The manufacturing industry is defined by technological advancements, processes and digital transformations. Every year, new advancements are revealed that shake up the industry even more. Artificial intelligence, virtual reality and IoT were some of the top trending technologies that made...
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1/3/2020 5:39 PM
Single-use systems have proven to be an effective solution for the biopharmaceutical industry, providing many benefits and process improvements. Some of the key applications that employ single-use systems include the creation of process fluid flow paths, buffer and...
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12/16/2019 5:45 PM
Combustion is a technical term for burning, which is a chemical process that occurs when a fuel reacts with an oxidant to produce heat. Some common examples of combustion include burning wood to heat a home, the burning of petrol...
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12/2/2019 5:49 PM
The demand for liquefied natural gas (LNG) across the globe is soaring to 300 million tons per annum (MTPA). Over the next decade, demand for LNG is expected to overpower supply, making it more crucial than ever for LNG production...
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11/18/2019 5:55 PM
Corrosion is a problem that many manufacturers face over time, and it ultimately leads to premature equipment failure if left untreated. Although corrosion is naturally occurring and there is no way to completely prevent it, there are proper measures you...
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10/28/2019 6:00 PM
In an industry where time plays a big roll in overall profitability, manufacturers do not have extra resources to spend on unnecessary downtime. Costly maintenance often forces companies to search for better, more reliable solutions.In the cement industry, filters...
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10/2/2019 6:11 PM
For applications that require higher processing temperatures, industrial furnaces are typically the preferred choice. Industrial furnaces can generate heat that cannot be obtained in open-air systems, and since furnaces are closed devices, heat is generated and maintained more efficiently...
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10/1/2019 6:14 PM
For manufacturers, finding new means to reduce energy waste and save on operational costs is one of the major ways to stay competitive in the industry. One of the most important components for reducing costs is identifying specific areas of...
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9/16/2019 12:10 PM
Combustion is a high-temperature chemical reaction between a fuel and an oxidant, usually oxygen. This reaction produces an oxidized, gaseous product in a mixture commonly referred to as smoke. To put this application into more relatable terms, one common...
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9/3/2019 12:16 PM
In the pharmaceutical industry, many companies are looking into Cold Water for Injection (WFI), which is produced by purification technology rather than distillation. Cold WFI offers a variety of cost advantages and high-speed production, making it more popular than...
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8/19/2019 12:33 PM
In any given industry, people want their equipment to last as long as possible. Whether that be performing preventative maintenance, or making sure that every device is working under the proper conditions, workers are always doing what they can to...
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8/5/2019 12:39 PM
In the manufacturing industry, dry, immobile nitrogen is frequently needed for a variety of applications. Food packagers need it to extend their product’s shelf life, and chemical engineers need high-quality, unoxidized polymers to ensure total safety. Plant managers...
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7/23/2019 3:41 PM
In today’s society, people typically trust that the food and beverages they take home are free of bacteria and pathogens. However, without the proper filtration systems in place, it can be very easy for unwanted contamination to occur during...
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7/8/2019 3:45 PM
In food processing plants, electrical cabinets are often located in areas that experience high-pressure washdowns and exposure to water. Electrical cabinets are typically designed to keep moisture out. However, if moisture finds a way inside the cabinet, a variety...
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6/17/2019 3:50 PM
The food and beverage industry spans over a wide range of goods and processes with specific regulations. In order to meet strict regulatory demands, manufacturers must understand exactly what each system needs to function as efficiently as possible. Understanding the...
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5/30/2019 3:53 PM
Water purification is a primary concern for many power generation plants today. When choosing a water treatment supplier, it’s important to choose the right company that meets your criteria and can support your operations. The right supplier could make...
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5/13/2019 4:02 PM
Providing the best solutions for customers is something ACI takes very seriously. When a customer contacted us with a malfunctioning thermal oxidizer burner, we put our problem-solving skills to the test to generate a solution that was efficient and...
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4/29/2019 4:10 PM
For many plant managers, the costs associated with sourcing nitrogen from a traditional gas supplier are often overlooked. Aside from the cost of nitrogen itself, many don’t realize the hidden fees that come from suppliers, including delivery fees, HAZMAT...
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4/9/2019 4:11 PM
Industries around the globe are fully committed to taking on the digital revolution?adopting new technologies, equipment and business plans. The oil and gas industry is no exception to this, as it continues to advance and follow digitization trends. While...
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4/1/2019 4:16 PM
IoT technologies are offering exciting new capabilities, and many manufacturers are moving quickly to adopt them. Subsystems such as pumps and power units are now equipped with sensors and network connectivity that allow plant operators to have the visibility they...
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3/19/2019 1:57 PM
In the United States alone, there are over 2 million miles of fuel pipelines carrying oils and natural gas. To move natural gas through the pipeline, there are typically a series of compressors that are used to create pressure differentials...
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2/26/2019 2:03 PM
In many oil and gas operations, filtration is necessary for removing excess materials and unwanted debris to produce pure, high-quality products. Filtering downstream oil and gas applications help remove corrosive materials that often reduce operational efficiency, lower equipment lifespan...
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2/13/2019 2:04 PM
While check valves are typically thought to be a simple component in hydraulic processes, they actually can be one of the best fail safes your system has against a very costly shutdown. If a valve is not functioning with the...
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2/4/2019 2:08 PM
Now more than ever before, manufacturing companies are paying attention to their environmental impact and implementing sustainability into their business models. Sustainability focuses on reducing as much waste as possible by eliminating physical waste products and minimizing energy loss.The...
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1/2/2019 2:22 PM
The start of the new year brings on speculations of trends and technologies that will have a lasting impact on the manufacturing industry. With advancements continuing to quickly arise, staying ahead can be difficult.
The manufacturing industry is fast...
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12/17/2018 2:25 PM
Working with compressed nitrogen gas can be a dangerous task when handled incorrectly. Since 36% of nitrogen gas supplied by gas companies is delivered in high-pressure cylinders, it is extremely important to be aware of necessary precautions.There are...
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12/5/2018 2:28 PM
Over time, the accuracy of all devices will eventually decay, including those used to measure the performance of other devices. In order to test this decay and ensure all equipment is functioning to its full potential, calibration is necessary.Calibration...
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11/20/2018 2:38 PM
In the biopharmaceutical manufacturing process, system leakage is critical because of the high value placed on drug products. The fear behind leakage has led some manufacturers to stick to traditional stainless steel systems instead of shifting over to single-use...
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11/6/2018 2:40 PM
In the manufacturing industry, productivity is one of the most important factors in staying competitive. Taking care of your machinery and equipment is the first step in maximizing production and eliminating downtime.By keeping an eye on equipment through routine...
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10/15/2018 2:43 PM
In the brewing industry, brewers are working to achieve sustainability and produce a more stable, fresh beer. Brewing leaves a large water footprint, and many breweries are working to reduce their impact on the environment and modernize their brewing techniques...
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10/3/2018 2:46 PM
Over the last decade, new technologies and advancements have made their way into the oil and gas industry. Tools and software have been created and improved to make finding, estimating and producing oil and gas a lot easier. As the...
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9/17/2018 2:50 PM
Using compressed gases in the laboratory can be extremely dangerous if handled incorrectly. Many gases have destructive properties, and when constricted in tanks and cylinders under high pressure, any release of gas can spread quickly and endanger lab personnel. It...
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9/6/2018 2:56 PM
In today’s society, manufacturers are constantly advancing to stay on top of technology trends and work as smart and efficiently as possible. To stay ahead of the game, it is important that all systems in a plant are working...
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8/14/2018 3:00 PM
Heat tracing is a vital process for any tool or system that may need freeze protection. Using self-regulating technology, heat tracers work to raise or maintain temperatures in pipes, vessels and equipment that may be exposed to colder environments...
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8/2/2018 3:00 PM
Having precise and constant cooling is critical for accelerating and improving production processes in the modern industry. Process chillers cool industrial machinery that requires uncontaminated cooling fluid and precise temperature control.In a recent blog post, Parker introduces their own...
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7/16/2018 3:09 PM
In today’s fast paced market, manufacturers are under pressure to complete tasks with the greatest efficiency, productivity and in the shortest amount of time. With a growing demand for high-speed equipment, compressed air has become the solution.Compressed...
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7/5/2018 3:13 PM
For over a century, engineers have struggled to find an efficient way to secure impulse lines to manifolds without allowing for any leaks. The first manifolds used NPT taper threads for tube connections, which are still being used today, however...
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6/22/2018 3:18 PM
Technology is continuously progressing in the manufacturing industry. With new developments in automation, the industry is introducing the use of robots in the workplace. Since the technology is so new, there are many concerns that robots will essentially take over...
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6/7/2018 3:23 PM
There is a growing concern among consumers regarding harmful microplastics that are found in bottled water. While there is not substantial research on the effects of these microplastics on human health, some researchers have concluded that ingesting microplastics can cause...
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5/24/2018 3:31 PM
Paying attention to different types of manufacturing costs incurred by a firm is crucial to the success of any business. Being cost effective in your manufacturing business practices, as with many things, is a game of balance: it is important...
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5/11/2018 3:34 PM
Lead exposure is of such great risk to human health because of the regularity of the substance. Lead is found in many everyday materials one may come into contact with, including old paint, dust, soil and drinking water. However, one...
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4/24/2018 3:40 PM
Manufacturing traditionally fails to be an industry where the health and wellness of employees is the first thing that comes to mind. However, in what some consider to be an era of awakening for corporate social responsibility, workplace environments are...
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4/10/2018 3:43 PM
One of the major goals for any business is the prolonging of an asset’s lifecycle and ensuring that the asset functions efficiently for as long as possible. This can be accomplished through the use of condition monitoring.Condition monitoring...
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4/4/2018 3:53 PM
A main goal for manufacturing companies has always been to increase productivity among employees. As the industry continues to change, the focus of productivity is shifting from the individual employee, to all other aspects of business.Productivity is not the...
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3/30/2018 3:56 PM
In order for public water to become drinkable, it is typically treated with a disinfectant chemical such as chlorine. Although the water is cleared of waste and toxins, disinfection by-products are sometimes formed in the water due to a...
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2/28/2018 4:01 PM
Mobile applications are no longer a millennial buzzword. In an increasingly digital world, apps are a necessary business resource. According to Forbes, 81 percent of CEOs see mobile technologies as being strategically important for their enterprises – and manufacturing is following...
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2/8/2018 4:06 PM
Until the mid-1980s, the water conditioning industry did not include anything plastic. With this introduction came plastic push-fit type fittings and Reverse Osmosis (RO) systems that utilized these plastic pumps.Product assemblers, manufacturers, installers and service departments were...
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1/30/2018 9:48 PM
In the 1960s, disabling injuries for manufacturing employees increased 20 percent and 14,000 workers were dying on the job each year. In response, President Richard Nixon signed The Occupational Safety and Health Act, also known as OSHA, in 1970...
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1/24/2018 9:49 PM
Compressed air is used to operate everything from HVAC components to highly customized pneumatic equipment and instrumentation. Regardless of the application, though, the user needs invariable purity and a continuous supply of compressed air to specific areas of use.To...
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12/15/2017 9:56 PM
Achieving a leak-free connection in offshore oil and gas environments is the Holy Grail for many piping and instrumentation engineers. But traditional hookups use a multitude of valves and fittings, which create a lot of potential leak points.Fortunately...
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12/14/2017 9:53 PM
Thermal mass flow meters — also known as thermal dispersion or immersible mass flow meters — measure the total mass flow rate of a fluid, usually gases, flowing through a closed conduit.To help you understand these process control tools, Magnetrol® expert...
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11/16/2017 10:02 PM
If you’re a food, beverage or drug company, you spend a lot of time and money making sure your products are safe. Why not make sure your process and utility valves are safe, too?If you haven’t heard...
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11/9/2017 10:08 PM
When dimensioning and selecting safety valves for vessels and installations, it’s important that this fitting should not be considered as being separate from its supply and blow-off pipes. If installed improperly, it can lead to inadmissible pressure rises...
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10/27/2017 10:11 PM
Condition monitoring isn’t a new concept. Ever since the industry has automated the machining process, companies have constantly sought ways to maintain high product quality while improving production rates.To help you better understand, Parker wrote this blog post...
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10/13/2017 10:15 PM
While often overlooked, selecting materials for a given application is one of the main design steps towards a safe and cost-efficient system. By selecting the best alloys and controlling corrosion, you can improve your application’s safety, life expectancy...
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9/27/2017 10:23 PM
For many years, the biotech industry had relied on polarographic technology for dissolved oxygen (DO) measurement. Now, optical measurement of oxygen (a relatively recent development) is a more preferred method because it’s highly accurate, simplifies processes and provides much...
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9/14/2017 10:27 PM
Shoppers expect high-quality, healthy, convenient foods from their grocers. With growing public knowledge of the issues surrounding the use of chemicals in food production, suppliers must seek alternative methods for food preservation.In a recent article, Parker breaks down...
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8/24/2017 10:33 PM
When it comes to the process control industry, manufacturing leaders demand efficient products for their applications. That’s why they choose Honeywell’s SmartLine transmitters. These transmitters make life easier by delivering smart performance, smart design and a smart user...
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8/9/2017 10:39 PM
Refineries operate around the clock, processing several hundred thousand barrels of crude oil a day. Reliable oil and gas filtration is necessary to protect equipment, ensure production efficiency, minimize process upsets and downtime and reduce maintenance costs.In its blog...
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7/25/2017 10:47 PM
Maintained measurement and control in manufacturing processes helps facilitate a business’ overall success. That’s easier said than done, though. Overseeing the regulation of a large variety of processes can be extremely overwhelming. That’s where the implementation of process...
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7/6/2017 10:47 PM
Maintaining product quality while improving process safety and controlling operating costs is a constant challenge in the process industries. That’s why Mettler Toledo created a complete list of the industry’s top resources.In its best practices guides library...
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6/22/2017 10:50 PM
Simply put, process control deals with the science of maintaining the output of a specific process within a desired range. The proportion of one ingredient to another, the temperature of materials, how well ingredients are mixed and the pressure under...
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6/15/2017 10:55 PM
Manufacturers of cryogenic valves must carefully adhere to strict BAM and DIN standards when oxygen is present. Otherwise, there’s a high risk of ignition during use.In Parker Hannifin’s blog post, How to Avoid Risk of Ignition When...
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