6/22/2026 3:33 PM
There's a particular kind of failure that has ninja-like stealth, even though the conditions that caused it were present from day one.An industrial control panel gets installed. The hardware meets spec, and the wiring passes inspection. Everything...
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Posted By: cstupica@aci-controls.com
6/4/2026 8:45 AM
Ask a production manager about their facility's energy costs, and you'll probably get a confident answer based on electricity rate, natural gas spend, and maybe fuel. But ask them how much their compressed air system costs to run...
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Posted By: cstupica@aci-controls.com
5/26/2026 11:16 AM
Your job is on the line when it comes to maintaining product quality and production uptime. Without great results, you could be looking at the exit sign. And there’s one key part that could make or break it all...
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Posted By: cstupica@aci-controls.com
5/21/2026 11:54 AM
If you’ve ever had a tool run clean at standard flow but is inconsistent at low flow, you’ve already met this problem. You just didn’t know what to call it. ...
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Posted By: cstupica@aci-controls.com
5/21/2026 10:36 AM
Every planned outage at a gas turbine facility starts with a list. Parts to inspect. Parts to stage. Parts to have on hand before the window opens, because once the unit is down, every hour costs money, and every delay...
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Posted By: cstupica@aci-controls.com
5/21/2026 9:09 AM
"The engineers who catch failures before they happen aren't working with a different dataset. They've built the habit of reading it differently."The report says everything passed, but you've been doing this long enough to know that...
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Posted By: cstupica@aci-controls.com
5/7/2026 3:09 PM
The system was designed to spec. Flow rates checked out. Pressure ranges were within limits. Materials met purity requirements. It was installed, validated, and signed off during commissioning. Everything looked right. Then, months into production, performance started to drift. What...
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Posted By: cstupica@aci-controls.com
5/7/2026 1:24 PM
There's a piece of equipment on most production floors that gets replaced when it fails, but rarely thought about before it does. It doesn't have a dashboard. It doesn't send alerts. And when it starts to go...
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Posted By: cstupica@aci-controls.com
4/14/2026 4:20 PM
Combustion engineers understand, better than most, that a process is only as reliable as its weakest link. And in a combustion system, few components carry more weight than the control valve. Select the right valve and the system responds the...
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Posted By: cstupica@aci-controls.com
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Show All
Posts
2026
June
2025
Industrial Control Panels: Design Considerations for Specific Environments
[06/22/26 03:33 PM]
Why Pneumatic Systems Are the Most Overlooked Source of Energy Waste on the Plant Floor
[06/04/26 08:45 AM]
May
When Is It Time to Replace Your Control Valves? (A Field Guide For Production Engineers)
[05/26/26 11:16 AM]
Where Stability Breaks Down: Low Flow Control in Semiconductor Gas Systems
[05/21/26 11:54 AM]
OEM vs. Aftermarket Parts for Gas Turbine Outages: What You're Actually Choosing Between
[05/21/26 10:36 AM]
Post-Outage Performance Signals Your Report Wasn't Designed to Capture
[05/21/26 09:09 AM]
Why Semiconductor Gas Delivery Systems Fail at the Point of Use (And How to Fix It)
[05/07/26 03:09 PM]
How Actuators Improve Efficiency in Industrial Automation
[05/07/26 01:24 PM]
April
March
Planned Burner Maintenance: The Parts and Systems You Can't Afford to Overlook
[03/24/26 09:28 AM]
Why Your Production Line Keeps Failing at the Worst Possible Time (and What You Can Do About It)
[03/05/26 12:25 PM]
February
January
October
2024
Inventory Control Techniques to Make Sure You Have What You Need When You Need It
[10/30/25 10:05 AM]
Supply Chain Risk Management: Don't Let a Missing Part Shut Down Your Operation
[10/20/25 03:59 PM]
Equipment Management Strategies That Save Your Budget and Keep Production Running
[10/01/25 03:30 PM]
September
Preventative Maintenance Strategies That Keep Your Manufacturing Operations Running Smoothly
[09/17/25 09:23 AM]
Industrial Automation Trends to Watch: Your Guide to Staying Competitive in 2026
[09/03/25 08:25 AM]
August
July
Equipment Reliability Best Practices: How to Prevent Costly Downtime and Become the Company Hero
[07/28/25 09:55 AM]
Parker Instrumentation Solutions (for Manufacturing Process Control Challenges)
[07/03/25 11:34 AM]
June
8 Preventative Maintenance Tips for Differential Pressure Sensors
[06/23/25 03:38 PM]
Understanding Industrial Distribution: Supply Chain Dynamics Explained
[06/03/25 09:11 AM]
May
Top-5 Innovations in HMI Programming That Boost Factory Efficiency
[05/08/25 10:10 AM]
Original Equipment Manufacturers: Building Partnerships with Distributors
[05/06/25 12:50 PM]
April
How Industrial Automation Can Improve Workplace Safety
[04/29/25 02:15 PM]
Costs, Causes, and Cures for Manufacturing Downtime
[04/28/25 02:16 PM]
The Future of Industrial Process Control: Advanced Technologies to Watch Out For
[04/10/25 11:17 AM]
March
February
Advanced Process Control Solutions: Boosting Efficiency in Modern Manufacturing
[02/21/25 08:53 AM]
Understanding Control Valves: What They Are and Why They Matter
[02/03/25 11:22 PM]
The Benefits of Working with a Leading Control Panel Supplier
[02/03/25 11:11 PM]
January
July
2023
How Variable Frequency Drives Save Energy
[07/16/24 11:51 AM]
The 8 Main Types of HMI Screens and When to Pick Each One
[07/16/24 11:48 AM]
Process Control, Automation, and the Role of PLCs
[07/16/24 11:47 AM]
Buyer's Guide: Variable Frequency Drives
[07/16/24 11:46 AM]
Buyer's Guide: Everything you need to know about IDEC Relays
[07/16/24 11:43 AM]
Explaining the Difference Between HMI, PLC, and SCADA
[07/16/24 11:41 AM]
The 8 Services an Industrial Distribution Company Can Provide to You
[07/16/24 11:33 AM]
March
Elevating Customer Experience in Industrial Process Control Distribution: Top Expectations for Distributors
[03/04/24 01:59 PM]
The Advantages of Partnering with ACI Controls as your Industrial Products Stocking Distributor
[03/04/24 01:37 PM]
The Value of Continued Process Application and Skill Set Training for Manufacturing Maintenance Departments
[03/04/24 01:26 PM]
Navigating the Complexities of Burner Control Management in Furnace Processes
[03/04/24 12:50 PM]
10 Advantages of Using Variable Frequency Drives (VFDs)
[03/04/24 12:35 PM]
Navigating Process Filtration Products in the Food and Beverage Industry: Requirements and Challenges
[03/04/24 12:26 PM]
The Top 10 Benefits of On-Site Nitrogen Generators for Manufacturing Processes
[03/04/24 12:10 PM]
Pipe Heat Tracing
[03/04/24 10:38 AM]
Improving Manufacturing Efficiency: A Guide to Process Control
[03/01/24 10:48 AM]
January
December
2022
2021
Protecting Your Investment: The Critical Role of Balston Air and Gas Filters in Industrial Equipment
[12/07/23 09:52 AM]
Cleaner, Smarter and More Efficient Filtration Solutions
[12/03/23 10:42 PM]
Combustion Air Blowers
[12/01/23 10:23 PM]
November
August
Prioritization and Criticality in Manufacturing: What it Means to You
[08/28/23 11:37 AM]
Chart Recorders: What Are They and How Can They Help You Collect Accurate Data
[08/15/23 11:19 AM]
June
Everything You Need to Know About Fuel Water Separators (and Why Maintenance is Critical)
[06/20/23 03:12 PM]
The Differential Pressure Guide: The Basics You Need to Know
[06/15/23 02:43 PM]
May
April
March
What You Need to Know About Industrial Burners
[03/21/23 12:17 PM]
Differential Pressure Switches: What You Need To Know
[03/01/23 09:10 PM]
Buyer's Guide: What to Know Before Buying Temperature Transmitters
[03/01/23 09:01 PM]
January
September
2020
HOW TO STAY SAFE IN INDUSTRIAL HEATING APPLICATIONS
[09/30/21 03:47 PM]
3 WAYS THAT PPE WILL KEEP YOU SAFE IN THE WORKPLACE
[09/28/21 03:35 PM]
HOW TO PREVENT CORROSION IN OIL AND GAS APPLICATIONS
[09/28/21 01:29 PM]
August
July
June
May
2019
WHAT YOU NEED TO KNOW ABOUT FILTRATION IN THE FOOD AND BEVERAGE INDUSTRY
[05/19/20 04:01 PM]
WHAT YOU NEED TO KNOW WHEN SELECTING THE RIGHT INSTRUMENTATION TUBING
[05/04/20 04:13 PM]
April
EVERYTHING YOU NEED TO KNOW ABOUT THE HEAT TREATING PROCESS
[04/17/20 04:37 PM]
THE IMPORTANCE OF CONDITION MONITORING IN THE FOOD INDUSTRY
[04/09/20 04:40 PM]
March
WHY SUSTAINABLE TECHNOLOGY IS SO IMPORTANT IN THE POWER INDUSTRY
[03/18/20 04:48 PM]
THE MOST CORROSION-RESISTANT METALS FOR YOUR EQUIPMENT
[03/02/20 04:53 PM]
HOW TO BOOST STEAM GENERATION EFFICIENCY WITH GUIDED WAVE RADAR
[03/02/20 04:52 PM]
February
January
December
2018
BACK TO THE BASICS: 5 IMPORTANT CLASSIFICATIONS OF COMBUSTION
[12/16/19 05:45 PM]
HOW TO AVOID TURBINE FAILURES IN LNG PROCESSING PLANTS
[12/02/19 05:49 PM]
November
October
HOW TO REDUCE DUST COLLECTOR MAINTENANCE IN THE CEMENT INDUSTRY
[10/28/19 06:00 PM]
3 REASONS WHY INDUSTRIAL FURNACES ARE THE RIGHT SOLUTION
[10/02/19 06:11 PM]
HOW TO INCREASE PLANT EFFICIENCY WITH ENERGY MANAGEMENT
[10/01/19 06:14 PM]
September
4 THINGS YOU NEED TO KNOW ABOUT MAXON VALVES IN COMBUSTION SYSTEMS
[09/16/19 12:10 PM]
THE TOP 5 WAYS TO OPTIMIZE WATER MONITORING
[09/03/19 12:16 PM]
August
HOW TO AVOID CORROSION IN METAL PARTS
[08/19/19 12:33 PM]
SAVE ENERGY AND PREVENT DISRUPTIONS WITH NITROGEN GENERATORS
[08/05/19 12:39 PM]
July
THIS IS HOW STERILE FILTRATION IS CHANGING THE INDUSTRY
[07/23/19 03:41 PM]
HOW TO KEEP YOUR ELECTRICAL CABINETS DRY IN THE FOOD INDUSTRY
[07/08/19 03:45 PM]
June
May
HOW TO CHOOSE A WATER TREATMENT SYSTEM SUPPLIER FOR POWER GENERATION
[05/30/19 03:53 PM]
CASE STUDY: HOW TO SOLVE TEMPERATURE CONTROL ISSUES IN A THERMAL OXIDIZER
[05/13/19 04:02 PM]
April
A NEW ENERGY EFFICIENT NITROGEN GENERATOR IS LAUNCHING
[04/29/19 04:10 PM]
3 DIGITIZATION TRENDS TO LOOK OUT FOR IN THE OIL AND GAS INDUSTRY
[04/09/19 04:11 PM]
THE IMPORTANT KEY TO SUCCESSFUL NEW IOT TECHNOLOGY
[04/01/19 04:16 PM]
March
February
WHY FILTRATION IS SO IMPORTANT IN THE OIL AND GAS INDUSTRY
[02/26/19 02:03 PM]
WHY CHECK VALVES ARE SO IMPORTANT FOR HYDRAULICS
[02/13/19 02:04 PM]
3 REASONS WHY SUSTAINABILITY IS IMPORTANT FOR MANUFACTURING
[02/04/19 02:08 PM]
January
December
2017
HOW TO BE SAFE WHEN WORKING WITH COMPRESSED NITROGEN GAS
[12/17/18 02:25 PM]
WHY CALIBRATION IS IMPORTANT FOR MANUFACTURERS
[12/05/18 02:28 PM]
November
IS STAINLESS STEEL WORTH THE RISK IN FILTRATION?
[11/20/18 02:38 PM]
THE BEST TIPS FOR EXTENDING YOUR EQUIPMENT’S LIFESPAN
[11/06/18 02:40 PM]
October
WHY STERILE FILTRATION IS BETTER FOR ULTIMATE SUSTAINABILITY
[10/15/18 02:43 PM]
3 TRENDS IN THE OIL AND GAS INDUSTRY TO WATCH OUT FOR
[10/03/18 02:46 PM]
September
MAKE THE BEST SAFETY PLAN FOR COMPRESSED GAS
[09/17/18 02:50 PM]
EVERYTHING YOU NEED TO KNOW ABOUT THE INTEGRATION OF CONTROL SYSTEMS
[09/06/18 02:56 PM]
August
EVERYTHING YOU NEED TO KNOW ABOUT HEAT TRACING
[08/14/18 03:00 PM]
THE IMPORTANCE OF WATER CHILLING IN MANUFACTURING
[08/02/18 03:00 PM]
July
ALL OF THE BENEFITS SURROUNDING COMPRESSED AIR FILTERS
[07/16/18 03:09 PM]
WHY MANIFOLDS ARE SAVING THE DAY FOR ENGINEERS
[07/05/18 03:13 PM]
June
THE IMPACT OF ROBOTIC TECHNOLOGY IN THE MANUFACTURING INDUSTRY
[06/22/18 03:18 PM]
HOW TO ENSURE SAFER BOTTLED WATER WITH MICROFILTRATION
[06/07/18 03:23 PM]
May
HOW TO BOOST COST-EFFECTIVENESS IN MANUFACTURING
[05/24/18 03:31 PM]
HOW TO REDUCE LEAD FOUND IN ANIMAL WATERING SYSTEMS
[05/11/18 03:34 PM]
April
4 WAYS TO IMPROVE YOUR MANUFACTURING EMPLOYEES’ HEALTH
[04/24/18 03:40 PM]
WHY CONDITION MONITORING IS IMPORTANT FOR YOUR BUSINESS
[04/10/18 03:43 PM]
HOW TO IMPROVE PRODUCTIVITY IN MANUFACTURING
[04/04/18 03:53 PM]
March
February
5 MANUFACTURING APPS GUARANTEED TO IMPROVE YOUR PROCESSES
[02/28/18 04:01 PM]
HOW TO CHOOSE THE RIGHT CONNECTOR AND TUBING FOR YOUR APPLICATION
[02/08/18 04:06 PM]
January
December
TEN STEPS TO LEAK-FREE CONNECTIONS IN OIL AND GAS APPLICATIONS
[12/15/17 09:56 PM]
EVERYTHING YOU WANT TO KNOW ABOUT THERMAL MASS FLOW
[12/14/17 09:53 PM]
November
HAVE YOU HEARD? ALL INLINE BALL VALVES ARE CERTIFIED TO NSF/ANSI 61
[11/16/17 10:02 PM]
WHAT YOU NEED TO KNOW ABOUT BACK PRESSURE SAFETY VALVES
[11/09/17 10:08 PM]
October
HOW TO STREAMLINE YOUR CONDITION MONITORING PROCESS
[10/27/17 10:11 PM]
HOW TO MIX MATERIALS IN CORROSIVE ENVIRONMENTS
[10/13/17 10:15 PM]
September
5 BIG REASONS TO SWITCH TO OPTICAL DO MEASUREMENT
[09/27/17 10:23 PM]
HOW TO USE NITROGEN GENERATORS FOR FOOD PRESERVATION
[09/14/17 10:27 PM]
August
3 IMPORTANT REASONS TO USE SMARTLINE TRANSMITTERS
[08/24/17 10:33 PM]
WHAT YOU NEED TO KNOW ABOUT DOWNSTREAM OIL AND GAS FILTRATION
[08/09/17 10:39 PM]
July
4 BIG BENEFITS OF PROCESS CONTROL INSTRUMENTATION
[07/25/17 10:47 PM]
THE COMPLETE GUIDE TO THE BEST PROCESS CONTROL PRACTICES
[07/06/17 10:47 PM]
June